Steel Structure Building with Pre-engineered Turnkey
You may seek for a construction solution for your industrual
building and facilities.Bricks,concrete,wood...KXD tell you
"No"!Because we have better option for you-Pre-Engineered
Structural Steel/Metal Building!
Now you are definitely gonna ask-what are the advantages of
pre-engineered steel/metal building or why should I choose
steel/metal building for my Garage?Tell you what! Statistics has shown that steel building has been a trendy and
reliable construction solution whether for commercial,industrial or
residential applications.Compared with the tradtional
R.C.C(reinforced concrete) building,pre-engineered steel structure
building is 30% cost-saving,60% less construction time required,40% less weight
and nearly 80% resell value while meeting up the customer's
construction request at the same time.
Feel kind of interesting!Before my formal introduction on the metal
building system,please go for the following photo to get a outline
of what a prefab steel structure building is!
Introduction on KXD's prefab structure building system
Pprefab structures for industrial and commercial functions are a
steel structures built over a structural concept of primary members, secondary members, roof and wall sheeting connected to each other and various other building components.
These buildings can be provided with different structural and non-structural additions such as
skylights, wall lights, turbo vents, ridge ventilators, louvers,
roof monitors, doors & windows, trusses, mezzanine floors,
fascias, canopies, crane systems, insulation etc., based on the customer's requirements. All the steel buildings
are custom designed to be lighter in weight and high in strength. Thus steel building designs have become more flexible, durable
and adaptable over the last four decades which has made steel one
of the preferred materials for building construction.
PMB/PEB's are ideal for non-residential and wide-span low-rise
buildings. Some of the key advantages of PMB/PEB include economical in cost, factory controlled quality, durability,
longevity, flexibility in expansion, environmentally friendly,
faster installation, etc.
Pre-engineered metal buildings are used for diverse applications
such as factories, warehouses, showrooms, supermarkets, aircraft
hangars, metro stations, offices, shopping malls, schools,
hospitals, community buildings and many more.
As a leading PMB/PEB manufacturer, KXD provides the complete
service of engineering, fabrication and erection thus ensuring
better quality control at every stage of the process.
Pre-engineered metal buildings consists of following components:
- Primary Members / Main Frames
- Secondary Members / Cold Formed Members
- Roof & Wall Panels
- Accessories, Buyouts, Crane System, Mezzanine System, Insulation,
- Sandwich Panels
PRIMARY MEMBERS / MAIN FRAMES
Primary members are the main load carrying and support members of a
pre-engineered building. The main frame members include columns, rafters and other supporting members. The shape and size of these members vary based on the application
and requirements. The frame is erected by bolting the end plates of
connecting sections together. All the steel sections and welded
plate members are designed in accordance with the applicable
sections as per the latest international codes and standards such
as GB and IS to meet all the customer specifications.
LEAN TO (L-TO)
SPACE SAVER (SV)
L CANOPY (L-CAN)
BUTTERFLY CANOPY (T-CAN)
RIGID FRAME (RF)
BEAM & COLUMN (BC-1)
BEAM & COLUMN (BC-2)
BEAM & COLUMN (BC-3)
MULTI SPAN (MS)
Crane Beams are support members for different type of cranes and
allow for unobstructed movement of cranes along the building
length. These crane beams are supported on the columns of a
Standard mezzanine system consists of profiled steel deck,
mezzanine joists, built-up beams and intermediate support columns.
Built-up beams span in lateral directions and mezzanine joists in
longitudinal directions bolted to the top flange of beams. A
concrete slab is cast on the steel deck as a finished surface.
Steel checkered plates can also be used as top surface.
KXD Truss System is one of the company's most popular and highly
economical products. It is a rigid structure, ideal for large span
roof systems, multiple bay buildings and as mezzanine floor
framing. These structures are individually designed to meet the
specific requirements of each building and are fabricated utilizing
high quality efficient fixtures. The system allows for easy
erection as all connections are field bolted except for field
splices on very large spans, no site welding is required.
There is possibility of significant reduction in clearances and
building heights by running service pipes/ducts through the
trusses. Foundation costs are also reduced due to fewer columns
being required to support larger spans.
FASCIAS AND CANOPIES
KXD provides various types of fascias specially designed as per the
customer's requirements. These can be either vertical, horizontal
or with curved sheeting to enhance the architectural look of the
building. Wall canopies at eaves, end wall, over doors and windows are also provided based on the
SECONDARY MEMBERS / COLD FORMED MEMBERS
Secondary structural framing refers to purlins, girts, eave struts,
wind bracing, flange bracing, base angles, clips and other
miscellaneous structural parts.
Purlins, girts and eave struts are cold formed steel members which
have a minimum yield strength of 345 MPa (50,000 psi) and will
conform to the physical specifications of GB/ISO/CE or equivalent.
PURLINS & GIRTS
Purlins and girts are roll formed Z sections, 200 mm deep with 64
mm flanges shall have a 16 mm stiffening lip formed at 45˚ to the
flange. They are supported on columns, rafters or building walls.
They can be lapped and nested at the supports which creates a
continuous beam configuration. They are placed on the roof and
perimeter of the building. Hence they serve as a support to the
roof sheeting and wall cladding.
C-Sections are 200 mm deep with a 100 mm flange. The flanges are
perpendicular to the web and have a 24 mm stiffening lip.
Eave struts are 200 mm deep with a 104 mm wide top flange, a 118 mm
wide bottom flange, both are formed parallel to the roof slope.
Each flange has a 24 mm stiffener lip. These are located along the
sidewall; at the intersection of the planes of the roof and wall.
It is constructed from cold formed C-Section and is rolled to suit
the roof slope. This member transmits longitudinal wind force on
the end walls from roof brace rods to wall brace rods.
OPEN WEB JOISTS
These are long span load carrying trusses suitable for direct
support of floors and roof decks in the buildings. The system
consists of crimped angles welded to the top and bottom chords.
Cable bracing is made of extra high strength seven strand cable and
can be designed to accommodate any length to ensure the stability
of the building against forces in the longitudinal and lateral
direction due to wind, cranes and earthquakes. It is made of a
cable which is forged into a rod terminal and this arrangement is
then fixed on a structure using a hill side washer, nut washer and
ROOF & WALL PANELS
KXD ROOF (KR) & KXD WALL (KW) (AVAILABLE IN ALL REGIONS)
KXD standard steel panels are 0.3,0.4 0.5 mm or 0.6 mm thick and
have a minimum yield strength of 345 MPa. Steel panels are hot
dipped and galvanized with zinc or zinc-aluminium coating.
Galvanized materials conform to GB for 275 grams per square meter
according to GB.
KXD panels are prepared with a multilayered coating system to
ensure long life and optimum coating adherence. The base material
is pretreated, before applying a corrosion resistant primer and top
coat. The combined thickness of the painted film is 25 microns on
the front side and 12 microns on the reverse side.
KXD Roof profile is strong and cost effective and was developed
specifically for roofing applications. The bearing leg design
permits easier installation and maintenance, supports thicker
layers of insulation and allows easier curvature for a visually
Coverage Area:1000 mm
KXD Wall is a cost effective, partially concealed fastener panel
with a sculptured valley shape between the major ribs for a
superior architectural look for external walls.
Coverage Area:1000 mm
Rib Depth:15 mm
KXD Deck Panels are used in high rise buildings, office buildings
and mezzanine floors in industrial buildings and warehouses. These
decks can be used as a permanent shuttering to support the wet
concrete and help in creating composite slabs and floor beams. The
continuous flange stiffeners and deep embossments increase the load
carrying capacities. They provide for a stable and rigid working
platform without any need of propping. These panels are roll formed
from hot dip galvanized coils of 345 Mpa with thickness starting
from 0.6 mm to 1.2 mm.
KIRBY STANDARD COLORS
Arctic White, Caribbean Blue, Desert Beige, Sun Gold, Autumn Green,
INSULATED SANDWICH PANELS
The main purpose of insulating a building is to reduce the heat
transfer coming through the ceilings and openings.
This is a panel manufactured by the press injection method to
produce a polyurethane core between exterior steel facings. It can
be used on the roof and wall as claddings.
Fiber Glass Insulation
This can be used on the roof or wall and can be retrofitted on
existing buildings. The fiber glass insulation is fire safe and CFC
free and does not emit toxic smoke. It is laminated to the top and
bottom steel facings with special chemical glue hence completely
filling the insulation cavity.
KXD Roof Insulated Panels (KRIP) is one of the premier roofing
systems which uses the KXD Roof (KR) profile for a durable, low
maintenance and weather-tight roofing system. The large panel size
reduces the number of joints, and the high corrugation overlap
joint reduced water leakage.
KXD Wall Insulated Panels (KWIP) uses the KXD Wall (KW) cladding
profile for a speedy and cost-efficient solution for external walls
where higher insulation performance is required. This profile is
most suitable to overshadow the fasteners. It can be applied as
external walls for commercial and industrial applications.
For any new potential metal building buyer,KXD's turnkey solution
pack would make your project just like a local market purchase
experience with so much ease because you just need to fill out
follwoing form and KXD will do the following work for you!
Single source responsibility
Flexibility in expansion
Large clear spans
Energy efficient roof and wall systems
Optimized design of steel reducing weight
Quick delivery and Quick turn-key construction.
Water-tight roofs & wall coverings
Pre-painted and has low maintenance requirement.
The building can be dismantled and relocated easily.
Clear spans up to 100m without internal columns
Flexibility in building dimensions
Fixed deadlines and costs
Weather-tight roof and wall coverings with accessories for long
maintenance free exteriors.